MSTTD4005
Produce screen printed textiles


Application

This unit of competency covers the skills and knowledge required to apply screen printing techniques to produce screen print designs on textiles.

The unit of competency applies to the use of stencil, or silk-screen printing techniques to produce designs and artworks for textiles to be used for garments, textile products, furnishing fabrics or accessories or public art commissions. Screen printing involves the use of manual techniques, tools and equipment.

Work may be conducted in small to large scale enterprises and may involve individual and team activities.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare to screen print textiles

2.1

Analyse design specifications and discuss with appropriate personnel to confirm production requirements

2.2

Identify desired effects of screen printing and select appropriate printing technique to achieve required design outcome

2.3

Select textile substrates and quantities according to design requirements

2.4

Select stencil techniques, stencil types, masters, screen types, meshes and medium according to requirements of printing technique, substrate and design

3

Apply screen printing procedure

3.1

Set up workstation, tools and equipment according to specifications for work

3.2

Prepare substrates and check against quality standards

3.3

Prepare stencil masters, meshes and screens for printing according to requirements for selected printing technique

3.4

Prepare printing set up

3.5

Apply screen printing techniques to meet design specifications for sample and according to workplace procedures

4

Produce textile printed sample

4.1

Check strike off against design specifications to ensure quality standards are met

4.2

Identify printing faults and production problems and determine causes

4.3

Analyse printing process, technique and medium used to determine necessary modifications to printing techniques, processes or materials

4.4

Print sample

4.5

Finish screen print and complete housekeeping

4.6

Examine outcomes with appropriate personnel and discuss and document possible modifications to design

4.7

Complete required documentation

Evidence of Performance

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

analysing design specifications and interpreting production requirements

identifying and addressing faults

determining effects of printing on woven and non-woven substrates

making minor adjustments to equipment

using printing techniques to achieve design effects on samples

producing screen printed designs on at least three (3) different textiles

analysing printing process, technique and medium used to determine necessary modifications to printing techniques, processes or materials

examining outcomes with appropriate personnel and documenting possible modifications to design

completing required documentation.


Evidence of Knowledge

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

characteristics of fabrics

information resources on fibres and fabrics

printing techniques:

registered techniques:

multi-coloured

print rail

registration lays

placement printing

flatbed repeat printing

wet-on-wet

flood coat

dry pull

specific design and printing practices

screen preparation:

reclaim

de-grease

wash and dry

apply emulsion

registration

attach master and expose to light source

printing processes and practices

different types of screens and meshes:

timber, steel and aluminium framed

butt, mitre, nailed, glued, screwed and welded

rectangle, rotary, hat and flat bed

different types of medium:

inks

dyes

specialist inks

binders

extenders

reducers

additives

thermoset

sublimation

woven and non-woven substrate characteristics

stencil and printing techniques and equipment

textile substrates:

knitted fabric

felt

woven fabrics, such as wool, cotton, linen and silk

t- shirts

substrate preparation:

laundering

pre-shrinking

dying

pressing

stretching

stapling to print table

design outcomes:

repeat patterns

border designs

placement prints

engineered designs

banners

finishing:

touch up and tape, as required

wash image clean and dry

curing and heat setting

hemming

labelling

quality practices

workplace procedures

recording and reporting practices.


Assessment Conditions

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in producing screen printed textiles, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.


Foundation Skills

This section describes those required skills (language, literacy and numeracy) that are essential to performance.

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

PPE

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Appropriate personnel include one or more of the following:

trainers

colleagues

mentors

designers

members of the design team

Stencil types include one or more of the following:

basic stencils

hand cut and hand drawn stencils

photosensitive stencils

autographic

digitally generated stencils

Meshes include one or more of the following:

mesh types:

material

nylon

polyester

metal

colour:

white

yellow

red

size

mono or multi-filament

Screen printing tools and equipment include three or more of the following:

squeegees

blocks

lino

brushes

knives

bucket, sink or container

mixers

rulers and tape measures

screen-cleaning equipment and chemicals

vacuum boards

carousel

printing tables with registration systems

exposure unit

scales high pressure hose

screen coaters

fans

blow dryers

light box

slide projector

overhead projector

photocopier

computer equipment

computer-aided design (CAD) software

Printing problems and production faults include two or more of the following:

uneven screen coating

incorrectly stretched screen mesh

poorly registered print

inaccurate repeat measurements

poor squeegee action

insufficient print paste used

off printing

poor preparation of substrates

inappropriate fixing of dyes and pigments

poorly exposed screen

poor quality colour separations


Sectors

Not applicable


Competency Field

Textile design and development